Sunday, March 10, 2019

Process of manufacturing a hand-tufted rugs and carpets

what is the process of making hand-tufted carpets and rugs in India?


If you are curious to know how the hand-tufted rugs and carpets are manufactured in India, here are the steps :

1. The area where you will place the carpet or rug
3. Size you need
3. Design selection
4. Color Selection
5. The materials used in carpet/rug
6. Delivery time

1. Area for which you need carpet or rug:


Do you need an outdoor or indoor rug? Is the rug needed for the living room, bedroom, dining area or any other area? You must be very sure about the same, as this is one of the important decision while making the selection of style of rugs you need

2. Size of the carpet or rug: 


Once you decide which area you will place the rug, the second important thing is the size. A manufacturer can make any size, shape, and pattern you need, even if you have an odd size, circular, square, or any odd shape or size, the same can also be manufactured.

3. Finalisation of designs: 


Once the client wishes to have the rug and carpet made, they will decide which design or pattern they need to have. This can happen in both way, either they will send you the design or they will give you their desired taste as to which type they need, and accordingly a manufacturer will send them some options, to which they will make the selection. Once the design is decided then step no.2

4. Selection of colors : 


It's not necessary that the colors being used in the design is as per the taste, this mean that design is finalised but the colors are not matching as per the taste. In this case role of color reference system also known as pom box of colour, or color strip popularly of RAL or Pantone, or even any other color strip or fabric cutting to match the colour can also be provided. The whole purpose here is to understand the tone of colour, which is in mind.

5. Materials to be used : 


Whether you need the rug in synthetic yarn or natural yarn? in natural do you need wool or silk or other type? Different material have a different feel and look for example silk being very soft and luxurious. A rug factory can manufacture any style you need.

6. Delivery time :


Whether you need a bespoke rug also known as custom rugs or ready rugs. If you need the latter you can always ask a manufacturer to send you the designs and sizes what are available with them, and they can offer you the same if that's go well with you may proceed or else you can place an order of your custom rug.

After all the above Do ask the manufacturer to share the image of the ready rug so that you can be very sure that you will get what you have ordered.

Here are images showing the different stages from which a custom rug is passing from weaving to client living area.

design of hand-tufted rug being finalised by the client
design of hand-tufted rug being finalised by the client
image trace being put on canvas cloth for weaving of hand-tufted rug
image trace being put on canvas cloth for the weaving of hand-tufted rug




the weaving of hand-tufted rug in wool and silk yarn
the weaving of hand-tufted rug in wool and silk yarn
finished hand-tufted rug in wool and silk ready for despatch
finished hand-tufted rug in wool and silk ready for despatch
luxurious hand-tufted rug in wool and silk displayed at client living area
luxurious hand-tufted rug in wool and silk displayed at client living area

If you have any queries for getting a rug or carpet manufactured in bulk or custom you may always reach to us at info@surekasgroup.com for more details. For an idea, you may also visit www.surekasgroup.com or www.custom-rugs-custom-carpets.com


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